Innovative Manufacturing

PROCESSES
Insert & Multi-Material Plastic Injection Molding
Since 1992, Innovative Components has specialized in insert molding. Whether you require a custom molded part or a selection from our extensive line of proprietary plastic clamping knobs and handles, Innovative Components has the skills and experience needed to deliver high quality parts on time. We utilize the most advanced rotary presses in the industry with multiple cavity tools. The sophistication of our equipment has allowed us to minimize set-up time and in-process adjustments, maximizing output. Our two plants in Schaumburg, IL USA and Cartago, Costa Rica operate 24 hours/day, 5-7 days per week, striving for optimum capacity and economically absorbing overhead. This high capacity production enables us to offer our customers blended off-shore/domestic supply with the competitive pricing expected in today’s global marketplace without the risks inherent in import sourcing.
CNC SWISS MACHINING
We have recently added CNC Swiss Machining equipment to our factory in Cartago, Costa Rica. The lower labor rates of Central America and short transit times allow us to give our customers significant savings with competitive lead times. Whether you need a custom machined component or special inserts for one of our offerings from our extensive line of plastic clamping knobs, Innovative Components can deliver high quality parts and attractive prices.
SECONDARIES/ASSEMBLIES
Both of our factories can offer extensive secondary machining and assembly operations.
Our collection of lathes, mills, grinders, presses, drills and assorted other secondary equipments allow us to offer such options as tapping, pointing, shaving, drilling, slotting, cross-drilling, and crimping on fasteners and metal parts. In many cases, we can utilize a standard cold-formed fastener with secondary operations to reduce the cost versus custom machined parts. Low-cost labor in our Costa Rican factory makes us exceptionally competitive for labor-intensive operations.
LOCATIONS
SCHAUMBURG, IL USA
Schaumburg, IL is our Headquarters location, housing Manufacturing as well as Sales, Customer Service, Purchasing, Quality Control, Accounting, and Administrative departments. Here are some important facts about this location:
- Established 1992
- 30,000 ft2
- Insert plastic injection molding
- Multi-material injection molding
- Secondary operations
- Assembly
- Tool design and maintenance
- Primary warehouse
CARTAGO, COSTA RICA
Cartago, Costa Rica is our newest facility, which opened in February 2006. This facility takes advantage of lower labor rates and raw material costs to give our customers competitive pricing without the risks of importing from Asia. This is primarily a manufacturing location with an emphasis on heavy labor content operations. Here are some important facts:
- Established 2006
- 7,000 ft2
- Insert plastic injection molding
- Multi-material injection molding
- Custom horizontal plastic injection molding
- Secondary operations
- Assembly
- Tool maintenance
- Engineering & Product Development
- CNC Swiss Machining
- 12-14 day door to door transit
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